Description
The CoatSys Spray Coating System is an advanced, high-precision ultrasonic coating platform designed for researchers and manufacturers seeking exceptional control, uniformity, and efficiency. Engineered for both R&D and medium-scale production, it seamlessly integrates XYZ motion control with a fully programmable automated system, ensuring repeatable, high-quality coatings across a wide range of applications.
Cutting-Edge Ultrasonic Coating Technology
The system is fully compatible with our CoatSys LineMist and AreaMist ultrasonic nozzles, enabling ultra-thin, uniform film deposition. Equipped with advanced field laser systems, it ensures superior coating precision for even the most delicate applications, from membrane electrode assemblies (MEAs) to biomedical devices and semiconductor components.
Key Applications
✔ Fuel Cells & Energy: MEAs, CCMs, GDEs
✔ Biomedical Coatings: Stents, blood collection tubes, syringe sleeves
✔ Electronics & Photonics: MEMS, semiconductors, lenses
✔ Functional & Protective Coatings: Polyamide films, photoresistive layers
Precision Engineering for Unmatched Performance
✔ XYZ-Axis Motion Control: Ensures precise coating placement with full HMI (Human-Machine Interface) control
✔ Superior Coating Quality: Achieves ultra-uniform, controllable coatings with intermittent or continuous spray modes
✔ Ultra-Low Flow Rate Compatibility: Ideal for thin, high-performance coatings
✔ Non-Clogging, Low-Maintenance Design: Ensures high reliability with no moving parts in the nozzle
✔ Automated Process Control: Saves and recalls up to 10 previous coating settings for easy repetition
✔ Flexible Nozzle Options: Customizable drop sizes and spray patterns for optimal application control
Designed for Flexibility & Ease of Use
✔ Compact, Desktop Design: Easy to move and set up in any lab or production environment
✔ Windows & Linux Compatibility: Runs on a PC-based control system for seamless operation
✔ Customizable System Options: Heat & vacuum plates (up to 500°C), N₂-rich environment, cleanroom upgrades, and aggressive material handling
Technical Specifications
📏 Working Area: 400 x 400 x 100 mm
⚙ Motion System: Brushless DC Servo
🔌 Power: 120V / 220V ±10%, 50-60Hz
💨 Air Requirement: 100 kPa (14.5 PSI) dry air
💧 Liquid Delivery: Syringe Pump or Continuous Syringe Pump
With years of engineering expertise, CoatSys ensures exceptional coating repeatability without requiring strict environmental conditioning—a game-changer for fuel cells, medical devices, and electronics manufacturing.
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